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post #1 of 41 (permalink) Old 08-04-2013, 09:12 AM Thread Starter
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Water Pump Replacement

I'm in the process of changing out my leaky water pump and have experienced some difficulties. I spent two hours getting the big hose off the thermostat housing. This was a pain!



When they installed the hose clap they positioned the tabs towards bottom of the hose. It took forever to work it around where I could get to it and move it back so I could get the hose off. I had to remove my exhaust manifold and undo a bunch of electrical connectors to move the wiring harness.

The good news is I was able to inspect my hi-flow cat. The bad news is the coils are melting and it looks nearly plugged.



How do you gut a cat?



Gutted!



And to top it off the thermostat is bad!



I'll see if I can get'er back on the road today.


2008 Saturn Sky LE5 Automatic
Custom Hypercoil Coilovers
425 # Front 550 # Rear
Koni SA shocks
Bridgestone Potenza RE760 Sport 255/45 R18
Solo Performance Exhaust
DDM Stage II Super Charger
HPTuners Calibration (working)

Last edited by Ag_Sky; 08-04-2013 at 09:22 AM. Reason: grammar .........drat!
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post #2 of 41 (permalink) Old 08-04-2013, 10:26 AM
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You are now scaring me...I see u have a 2008 2.4 engine and automatic. I have a 2006 build sky with 34K...so far I have absolutely no problems. You have me wondering WHEN (not laughing).

To give you some positive news...your Cat is under warranty for 10 yrs/100,000 miles. Mine went bad at 27K and of course it was replaced.

Last edited by marlboromike; 08-04-2013 at 10:40 AM.
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post #3 of 41 (permalink) Old 08-04-2013, 01:30 PM
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Originally Posted by marlboromike View Post
You are now scaring me...I see u have a 2008 2.4 engine and automatic. I have a 2006 build sky with 34K...so far I have absolutely no problems. You have me wondering WHEN (not laughing).

To give you some positive news...your Cat is under warranty for 10 yrs/100,000 miles. Mine went bad at 27K and of course it was replaced.
His CAT was under warranty you mean..

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post #4 of 41 (permalink) Old 08-04-2013, 03:29 PM
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Hi-flow cats, don't have a 10 yrs/100,000 miles warranty.

Coupe 993 5mt. GMPP CAI, GMPP tune+ HPT, 3 inch catlles ext. Dejon Ic and Piping, AME w-m, Garrett Manifold, EFR 6758, Werks springs, 5th injector E42, CCW Werks rims 285 front-305 rear PScup's. Zok cross member, sway bars, back bone, LVFB. 407 WHP.
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post #5 of 41 (permalink) Old 08-04-2013, 03:38 PM
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are we talking about the factory catalytic converter? If we r... we do have a 10yr/100,000 warranty on certain early model Kappas
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post #6 of 41 (permalink) Old 08-04-2013, 05:02 PM
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in the first picture it looks like you removed the cowl. my question is how did you remove the wiper arms after removing the nut?
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post #7 of 41 (permalink) Old 08-04-2013, 09:59 PM Thread Starter
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Quote:
Originally Posted by marlboromike View Post
are we talking about the factory catalytic converter? ...
unfortunately not

2008 Saturn Sky LE5 Automatic
Custom Hypercoil Coilovers
425 # Front 550 # Rear
Koni SA shocks
Bridgestone Potenza RE760 Sport 255/45 R18
Solo Performance Exhaust
DDM Stage II Super Charger
HPTuners Calibration (working)
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post #8 of 41 (permalink) Old 08-04-2013, 10:08 PM Thread Starter
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Originally Posted by RedRacer95 View Post
...how did you remove the wiper arms after removing the nut?
I used a C clamp and a big slot screw driver. I positioned the fixed end of the c clamp under the wiper arm and adjusted the other end so the flat of the screw driver rested against it and the wiper stud. Then I slowly applied pressure to the handle to lift the wiper arm.




2008 Saturn Sky LE5 Automatic
Custom Hypercoil Coilovers
425 # Front 550 # Rear
Koni SA shocks
Bridgestone Potenza RE760 Sport 255/45 R18
Solo Performance Exhaust
DDM Stage II Super Charger
HPTuners Calibration (working)

Last edited by Ag_Sky; 08-05-2013 at 06:07 AM. Reason: added picture
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post #9 of 41 (permalink) Old 08-05-2013, 07:06 AM
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What is the brand of the CAT? How many miles are on it?

2007 (2.4L)
Solo Cat
Magnaflo Redline dual exhaust
Werks Turbo @ 10 PSI
FE2 shocks
KappaSphere coil springs and rebar
ZOK anti-sway bars
DDM Works Latin Venom front brace, Pro Beam, Racing Back Bone
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post #10 of 41 (permalink) Old 08-05-2013, 08:13 AM
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thanks. so it is pressed on basicly. and you pressed it off
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post #11 of 41 (permalink) Old 08-05-2013, 01:38 PM Thread Starter
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Originally Posted by christopher_2 View Post
What is the brand of the CAT? How many miles are on it?
It's a Performance Autowerks (PA), ~10,000 miles. This is the second one from PA. The first PA didn't last 3 months. I was using a octane booster, but I stopped because I thought it was causing the failure of the CATs.

The first one I tried was a Solo Performance Cat. I ran on it for couple of months before the coils in it started melting. All three have the same issue. the coil melts and collaspe.

The stock works no problem.

I'm giving up on trying to use a high flow cat.

2008 Saturn Sky LE5 Automatic
Custom Hypercoil Coilovers
425 # Front 550 # Rear
Koni SA shocks
Bridgestone Potenza RE760 Sport 255/45 R18
Solo Performance Exhaust
DDM Stage II Super Charger
HPTuners Calibration (working)
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post #12 of 41 (permalink) Old 08-05-2013, 01:44 PM Thread Starter
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I got a quote from a local Chevy dealer for a water pump replacement on a 2008 Saturn Sky 2.4L.

$969


2008 Saturn Sky LE5 Automatic
Custom Hypercoil Coilovers
425 # Front 550 # Rear
Koni SA shocks
Bridgestone Potenza RE760 Sport 255/45 R18
Solo Performance Exhaust
DDM Stage II Super Charger
HPTuners Calibration (working)
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post #13 of 41 (permalink) Old 08-05-2013, 02:37 PM
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Quote:
Originally Posted by Ag_Sky View Post
I got a quote from a local Chevy dealer for a water pump replacement on a 2008 Saturn Sky 2.4L.

$969

Did u ever think of going to e bay...they go for anywhere from 40 dollars to 199 dollars brand new GM Delco.
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post #14 of 41 (permalink) Old 08-05-2013, 03:35 PM
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Great, I was thinking of gutting my old converter and putting a straight pipe inside. Now I think that is what I should have done, especially if that is all the longer the metal cats last.

Quote:
Originally Posted by Ag_Sky View Post
It's a Performance Autowerks (PA), ~10,000 miles. This is the second one from PA. The first PA didn't last 3 months. I was using a octane booster, but I stopped because I thought it was causing the failure of the CATs.

The first one I tried was a Solo Performance Cat. I ran on it for couple of months before the coils in it started melting. All three have the same issue. the coil melts and collaspe.

The stock works no problem.

I'm giving up on trying to use a high flow cat.

2007 (2.4L)
Solo Cat
Magnaflo Redline dual exhaust
Werks Turbo @ 10 PSI
FE2 shocks
KappaSphere coil springs and rebar
ZOK anti-sway bars
DDM Works Latin Venom front brace, Pro Beam, Racing Back Bone
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post #15 of 41 (permalink) Old 08-05-2013, 10:24 PM Thread Starter
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Originally Posted by marlboromike View Post
Did u ever think of going to e bay...they go for anywhere from 40 dollars to 199 dollars brand new GM Delco.
Mike:

The one I bought is from GMPartsCenter.net for $167.39 delivered to my door. The $969 price from the GM dealer includes labor, pump, and gaskets. I made $802 in 8 hours. Not bad for a shade tree mechanic.


2008 Saturn Sky LE5 Automatic
Custom Hypercoil Coilovers
425 # Front 550 # Rear
Koni SA shocks
Bridgestone Potenza RE760 Sport 255/45 R18
Solo Performance Exhaust
DDM Stage II Super Charger
HPTuners Calibration (working)
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