I’m wanting to get my sky redline tuned. But I also want to know if I should get my engine or components reinforced before I get it done. Any suggestions?
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That intake reminds me of the one I did for my 2.4...and seeing your name I'm now envisioning a huge Hemi swap into a Kappa...LOL
A tune is going to wake the car up the most. I'm not a fan of "canned" tunes which that ZZP tune most likely is. ZZP...and DDN, PAW, and RPM...also offer true tunes where they remotely tune your car for your mods and conditions. This will yield better results than a canned tune but is also much more expensive than your $200 budget.
Canned tunes CAN be provided for simple mods such as intakes, charge pipes, catted high flow or straight through down pipes, and exhausts, but anything more complex than that and you need a true tune anyways.
For the most part, the ZZP canned tune will give you 80% of what you can do without adding some major items that would require a custom tune. Exhausts won't net more than 7hp and a high flow cat may get you 15hp though both those gains only happen IF you have a tune that disables the way the ECM will adjust boost to hit a pre-programmed power level. This is referred to as the "learn down" feature. I am not sure if the ZZP canned tune disables it completely or just raises it to higher level like the GMPP tune does but I'd ASSuME it eliminates it.
Intakes and charge pipes look nice and change the sound of the car but add no significant power. A better intercooler may be in order as the OEM intercooler can balloon and leak at higher than stock boost levels all tunes command and would not require a better tune. The turbo's bypass valve can tear creating a boost leak but more robust options are vavailable but very pricey ($175-$200).
E85 tunes will add power but you will need to update your fuel system (new in tank pump, new high pressure fuel pump aka HPFP, new intake camshaft with a larger HPFP lobe, and/or Opel injectors) and a true tune. Larger turbos are available but you need a true tune. Meth, cams, NO2, etc would all add power but all need custom tunes.
That covers the basics. Expect a 30-40 bhp gain from the ZZP, GMPP or Trifecta canned tunes and nothing else with maybe a 40-55 bhp gain with tune, exhaust, intake and downpipe.