(1) When this happens the relays under the hood for the fuel pump and Crank/Run chatter cyclically
(2) the dealership he took it to for a "Crank variation relearn".
(3) I even took it to a mechanic to do a once over.
Here are 3 options or solutions maybe to your problem.
Lifetime warranty- u don't say? We just might put that line to the test here?
The drive train chatter- loose universal joints> rear end fluid been changed out?
The big difference in my car after changing out the Trans fluid is... night and day.
No sluggish shifts from 1st to 2nd. No hard downshifting. MPG went up too.
As a preventive maintenance measure I changed out the diff fluid & additive.
Never a way ward sound or unusual noise ever.
Engine chatter- they never offered to say what they thought was the chattering noise inside?
Yeah it might be hard to asses this what might be the causes. Lifters, timing chain guides
valve springs, or any combination thereof. No I don't intend to track my car either but when I do push it- I expect it to perform. Twice on my recent trip to the beach- I punched it into ticket territory. 105 just to merge from an entrance ramp, and 87-ish to make an exit ramp.
U don't want any- cutting out of the power during these tests.
With the battery now eliminated from the equation- the ignition if replaced has been checked off the list- grounding points checked, connections to the major components checked, fuses and boxes checked, it's back to these modules again. The problem is intermittent. IF one of these modules or relays was bad- the problem would be consistent.. but that doesn't seem to be the case here. It could be a communication problem as there was some evidence of this before with the pervious owner.
Communication or re-learn error, corruption of this is still only part- as the car works when it wants to not ever time you need it to. I would call your mechanic back- maybe the dealer too and see if they can offer any suggestions to your problem? IF they want a closer look- a visit might be in your near future but this might relieve your stress but also funds from your wallet too. IF either one is stumped by this intermittent problem of yours- without throwing more parts at the problem you will have all winter to find what they couldn't find. IF you solve it on your own- then return the call to the dealer or mechanic and tell them. Their response back would be interesting for our community should any one else have this same problem in the future.
John is pretty good with our electrical systems- Robo & TS too. I have not seen this issue over on the Solstice forum before but I might have missed that thread.
LAC
LAC, First, thanks for the thoughtful post, it is greatly appreciated. To address your points on the mechanical condition of the car, the mechanic I took it to is pretty good and they specialize in "performance" cars, and this is a Base Sky purchased for fun/cruising with the top down with my wife. If he's not concerned with the noises he heard for a "daily" driver , then I'm not either, I got a pretty good deal on this vehicle and it's in really great cosmetic shape. I have no intentions of trying to get to 105mph

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This is a manual transmission, and that seems pretty solid. Additionally, the previous owner just had the diff fluid changed about a year ago. With 4 kids in college currently, I'm not in a position to spend $1000's on getting the car in perfect condition.
Ignition switch has been replaced. I'm trying to check every "major" component in the ignition system, but I haven't gotten to the "check every connection" part - I'm working on it. If I could get it to behave consistently it would be easier to check the issue. The fact that it ALWAYS gets resolved when the battery is disconnected/reconnected does lead me to a possible issue with a module - But I would expect either the inability to talk to the computer through the obd II port, or a code of some sort - which does lead me back to the ignition system

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Also, I'm not sure about that lifetime warranty either, I'm friendly with the individual I purchased the car from, and I do have the warranty paperwork, but I'm still skeptical. Additionally, how can I return it to them, when i don't know if, in fact, it's the source of my issue??? I'm committed to fixing this myself at this point. I agree that it's likely not a Relay issue, though with good internal contacts being necessary for them to function properly, I have read other stories of relays functioning intermittently. I think I'm going to replace that run/crank relay just to eliminate it (I know I said I'm "done throwing parts at it", but those are pretty cheap anyway). One ground point I haven't checked is the frame ground mentioned by several commenters in this thread. I should have checked it when i had the battery out, but didn't. I'll work on that today.